种类与概述:/Purpose and introduction
西林瓶液體洗烘包装生产加工线加塞联动机制线由 QCL 题材柜式彩超波洗瓶机、 ASMR地下隧道式暖风循环往复往复杀菌处理真空烘箱、NFGF题材型西林瓶液體包装生产加工线加塞冷库机组成,也可手机单机实用。适用性于2-25ml标准的西林瓶水针的生产加工。能来完成喷淋泵灌水、彩超波粗洗、瓶壁上水冲泡、瓶内腔多次式三次循环往复往复水冲泡、一起吹气、一起新的水冲泡、多次式三次吹气、瓶壁上吹气、提前预热、烘干阶段杀菌处理去热原、蒸发、前充气式式、包装生产加工线、后充气式式、加塞等二十几道工艺。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.优势特点:/characteristic
◆洗瓶机主要采用物理手夹瓶,符合多样尺寸规格的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶应用热气喷针往复运动跟踪定位插入表格途径,洗功能好,避免浪费能源系统。并设置有针架防晃动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶整一个水雾液压管路、喷针齐全单独分离,制止了交错式空气污染,符合国家GMP规范起来规范;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶丝杠前加设储存块,有呵护丝杠,提高碎瓶用途;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶选择布局德国同样带,接拨瓶块输送带安瓿,启动安全正规;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆干燥箱选择热气间歇加温,温度因素透亮,低碳;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆恒温干燥箱设立防有时候没电自我保护模块,运作应急;Mixer oven has suddenly loses power protection function, safe operation;◆恒温干燥箱可配反复风冷装制,不耗费次卧风速,限制次卧的压力差不不平衡量的风险控制,物理降温治疗管用;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘烤箱可配风风压差自動发展控制软件,减低空间和烘烤箱的风风压差不发展造的中高温段偏位,装灌间洗烘间温度因素升高等教育成体系作品的难题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆干燥箱均有DOP探测模块(比如气压,风量,颗粒物颗粒探测口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆真空烘箱制冷段可带灭菌方法功能键(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆真空烘箱网带可带超声心动图牵连CIP优酷云的洗涤系统性;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烘烤箱内腔可做出全地方、多方向直流高压水清洗道路;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装生产线机主要采用横向此次带的运瓶模式,,极具飞加速,同时分瓶最准确,拆卸尺寸规格件便捷;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆空瓶底下之处的运输配送平面磨和上班灶面有块定的相应,有助于于百级层风流的依据,控制生成乱流污染破坏药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆装罐机加塞区域,主要采用的质量送塞,还有的质量圆板吸塞,配备考察简便,上料机简便,送塞极速的性能特点;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装设备机可配陶瓷制品泵、装饰管泵、胃排空泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆装罐机无瓶止灌,无瓶没有加塞功能表;In pieces filling machine no bottle filling, no bottle no gasser function;◆装罐机可选择配电机驱动器装罐状态(台达、三菱数控系统、德力西)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线应用PLC总掌握、伺服器、触控屏掌握技術,正常运营平稳安全安全可靠;触控屏可屏幕上表示信息各单机游戏的正常运营动图,各掌握点的压差、汽压、传热系数、室内温度等屏幕上表示信息,各旋转开关情形和内部内部故障率屏幕上表示信息,内部内部故障率自我认识临床诊断和内部内部故障率介绍及来排除技巧,使一整个出产制造过程中 起到一键化掌握,联线具备有三机自动化静态平衡安全装置,确认出产制造义均安全安全可靠。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.要根据加盟商的需要,还可供选用:According to the needs of customers, but also available for selection:◆欧姆龙、德力西、三菱数控模式、台达等牌子把控好模式;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气负压、水溫及超声检查波硬度、尘烟激光束、风速等级迅雷在线监测、报警信号、计录、打印文件系统;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无菌检测检测分隔器设备软件。◆ORABS、CRABS、无菌检测检测分隔器设备软件。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.技术性性能指标/technical parameters:
产品设备应用 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
适宜产品规格 Cutting dimension(ml) | 2-25(国际联盟西林瓶) | 2-25(全球西林瓶) | 2-25(亚太西林瓶) | 2-25(國際西林瓶) | 2-25(国家西林瓶) | 2-25(国.际西林瓶) | 2-25(全国西林瓶) | ||||||
罐装头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
加工能力素质production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶符合标准率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶破损掉镀率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
消毒溫度sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排风机量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
包装误差Filling accuracy(%) | ≤ ±2.5 (机械厂式带动容积怎么算泵、陶瓷制品泵、不锈钢管泵) ≤ ± 0.5-1.0 (系列꧂伺服驱动器水比热容泵) | ||||||||||||
加塞优秀率率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
气流层流洁钻戒颜色度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
进口真空抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电容器量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
电压power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总含量total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
看上去大小boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |